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VW 60330 PDF

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Nov 1, Group Standard VW Issue Class. No.: Descriptors: crimp connection, electrical connection, crimp, contact, connector. Nov 8, Terminals used in VW products PN: , ,. , , . VW Issue - Item Requirements. VW are 18AWG = ON, 20AWG = N and 22AWG = ON. SAE USCAR are 18AWG = N, 20AWG = N and 22AWG = N.


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VW Issue Class. No.: Descriptors: crimp connection, electrical connection, crimp, contact, connector, solderless connection. VWE (2).pdf - Download as PDF File .pdf), Text File .txt) or read online. VW en Crimp Connections - Free download as PDF File .pdf), Text File .txt) or read online for free. VW _EN Crimp Connections.

Comprehensive Software for Crimp Cross Section Analysis Overview The CrimpLab 2 software is designed specifically for the analysis of cross sectioned terminals and replaces the previous software version, CrimpLab 1. Two different versions of the updated software are available, CrimpLab 2 Standard and CrimpLab 2 Automatic, both with many enhancements that make cross section analysis easier than ever. With the CrimpLab 2 Standard software users can measure all critical crimp dimensions using simple measurement tools. The CrimpLab 2 Automatic software features an automatic contour recognition function allowing users to measure all cross section dimensions of standard B-crimps automatically with just a few clicks. Automatic measurements can be taken in a fraction of the time required with manual measurements therefore efficiency is significantly increased when using CrimpLab 2 Automatic software.

In addition, no more than 30 individual strands must be cut off for cables with a cross-section of 25 mm or more. No strands must be cut off. No more than 2 strands must be cut off. It is not permissible for strands to protrude; see Figure 3. Page 6 VW Figure 3 Protruding strands If the stripped cable is not processed immediately, the stripped ends must be protected from fanning out e. Fanning out of the strands is not permissible; see Figure 4. Figure 4 Fanned out stranded wire Unclean cutting of the insulation, damage to the insulation, or the presence of insulation residues on the stripped portion of the conductor is not permitted; see Figure 5.

Figure 5 Defective insulation Strands must not be overtwisted in order to prevent severing or damaging of the strands during the crimping operation; see Figure 6.

VWE (2).pdf | Engineering Tolerance | Electrical Connector

Figure 6 Overtwisted conductor end 3. The plugging, latching, or bolting function of the contact element must not be impaired by the projecting end of the conductor. The English translation is believed to be accurate.

In case of discrepancies the German version shall govern. Numerical notation acc. Hans Bauer Tel. All rights reserved. No part of this document may be transmitted or reproduced without prior permission of a Standards Department of the Volkswagen Group.

Parties to a contract can only obtain this standard via the B2B supplier platform www. The specifications in this standard apply only to single cable crimps. In individual cases, the standard part drawings of the contacts and cable lugs provide detailed crimp specifications. In addition to this, the contact manufacturers supply processing specifications containing additional information that must also be taken into consideration. Specifications in the respective standard part drawing take precedence.

Designations see Figure 1 and Figure 2.

Open crimp barrels are customary in punched contact Page 4 VW elements. The crimping operation simultaneously closes the open crimp barrel while separating the contact element from the transport strip.

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They are customary in tubular cable lugs. Closed crimp barrels are usually conductor crimps. Single-wire seal crimps or insulation crimps in the form of closed crimp barrels require significant effort and, thus, are seldom implemented. The conductor crimp must ensure the permanent electrical connection between the contact element and the stranded conductor. The insulation crimp is designed to absorb mechanical loads and vibrations to prevent them from affecting the conductor crimp.

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For the design types of the insulation crimp, refer to Section 3. The single-wire seal crimp must ensure permanent fit of the single-wire seal on the contact element. For the design types of the single conductor sealing crimp, refer to Section 3.

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Page 5 VW 3 3. These specified crimp dimensions must be adhered to exactly. Depending on the wire cross-sections and contact elements to be processed, the wear part profiles or crimpers and the anvil profiles must be properly matched. This crimp standard is strictly not applicable to solid cables, aluminum conductors, or flat ribbon cables. The electrical conductor must not be dip-tinned or soldered.

Cable material whose properties have been adversely affected must not be used. After 2 years of storage at the latest, proof must be provided that the cable material can still be used.

The cable material must continue to comply with the requirements in VW and the relevant standard part drawing.

The length of insulation to be stripped must be defined by the cable manufacturer, taking into consideration the applicable specifications. The strands must not be scored or otherwise damaged when insulation is stripped. The calculated number is always truncated to the next integer value.

Pdf vw 60330

In addition, no more than 30 individual strands must be cut off for cables with a cross-section of 25 mm? No strands must be cut off. No more than 2 strands must be cut off. It is not permissible for strands to protrude; see Figure 3.

60330 pdf vw

Page 6 VW Figure 3 — Protruding strands If the stripped cable is not processed immediately, the stripped ends must be protected from fanning out e. Fanning out of the strands is not permissible; see Figure 4. Figure 4 — Fanned out stranded wire Unclean cutting of the insulation, damage to the insulation, or the presence of insulation residues on the stripped portion of the conductor is not permitted; see Figure 5. Figure 5 — Defective insulation Strands must not be overtwisted in order to prevent severing or damaging of the strands during the crimping operation; see Figure 6.

Figure 6 — Overtwisted conductor end 3.

60330 pdf vw

The plugging, latching, or bolting function of the contact element must not be impaired by the projecting end of the conductor. For cable lugs, the conductor end also must not extend into the bolt-on surface. Page 7 VW Figure 7 — Maximum projection of conductor end Legend 1 2 Extended outer diameter Conductor projection For plug contacts intended for use with collective seals, strands see Figure 8 must not protrude.

Figure 8 — Protruding strands The insulation end must be visible in the window between the wire crimp barrel and insulation crimp barrel. No cable insulation must be caught in the conductor crimp. Contact material whose properties have been adversely affected must not be used. After 2 years of storage at the latest, proof must be provided that the contact material can still be used.

The contact material must still comply with the requirements in VW and the relevant standard part drawing. Deformations of the contact range of the contact element as a result of crimping are not permitted. Page 8 VW 3. Figure 10 — Bending of the longitudinal axis of the contact element 3.

VW 60330 en 2013-12 Crimp Connections

Limits are specified for the indicated crimp dimensions. Any deviating values specified in standard part drawings are binding.

The specified crimp dimensions must be adhered to according to the quality assurance matrix and documented by the harness manufacturer.

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Not tool-dependent, i. The crimp height is specified by the contact element manufacturer and is documented on the standard part drawing of the relevant contact element. The crimp width is specified by the contact element manufacturer and is documented along with the corresponding tolerance on the standard part drawing of the relevant contact element.

The width of the crimp at the crimp base can be determined with a micrometer, for example. It is specified by the manufacturer of the contact element. The crimp barrel must be closed along its entire length between the bellmouths. The rolled-in crimp barrel ends touch and support each other. As a minimum requirement, the supporting height of the crimp barrel ends must be equal to the contact material thickness; see Figure Uneven rolling-in of the two crimp barrel ends is permissible, provided that the requirements for the supporting length, supporting angle, and distance between crimp barrel ends are adhered to.